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August 31, 2016 by Peter T Young 1 Comment

Waiākea Sugar Mill

Theophilus Harris Davies and Alexander Young started the Waiākea Mill Company in 1879. It was “Situated one mile from Hilo in a southerly direction are the vast fields of sugar cane and mill of the Waiākea Mill Company …”

“… which controls 95,000 acres of land, 5,000 of which are now in cane, the product from same being converted into sugar at the mill of the company, which has a capacity of seventy tons in twenty-four hours. It is a 9-roller mill and fitted with every appliance for the successful reduction of the product of the plantation.” (Evening Bulletin, November 30, 1901)

The Mill was located at the back (most mauka side) of Waiākea Pond, part of what we now refer to as the Wailoa Pond and River. They would barge bagged sugar here from the headwaters through the pond to Hilo Bay.

“The lands of Waiākea, now held by the Waiakea Mill Company under General Lease No. 124, comprise an area of 96,988 acres. The lease is for a term of Thirty Years from June 1st, 1888, and expires on June 1st, 1918, and provides for an annual rental of $2000.00.” (Hawaii Legislature, House Journal, 1913)

“During the year 1900 the company cleared 700 acres of land, but this year, owing to the scarcity of labor, will not be able to clear any additional land and make it ready for planting.”

“The cane as it comes to the mill in cars of large capacity looks well and will average right through about four and one-half tons of sugar to the acre the year around.”

“As is the case elsewhere in the Hilo district of Hawaii, no Irrigation is required, as the rainfall is quite sufficient.”

“Some thirty miles of railroad is maintained upon the plantation, and some 700 men find steady employment in the fields of cane and about the main works.” (Evening Bulletin, November 30, 1901)

“Today, the steam train of the Waiakea Mill Co, was tested and it went well. There were some dignitaries and also regular people rode who rode the train, and it progressed to where the tracks were laid, and returned back to where it started.”

“I heard from a haole that it went well, and it would seem that in short time it will be chugging upland to where the cane is being grown. Sincerely, C. K. Hapai, (Kuiniki). (Ko Hawaii Pae Aina, July 19, 1879)

“During an Interview with C. C. Kennedy, the manager of the plantation, and likewise one of the owners, it was ascertained that the question of labor is one at great moment to the planters, and that at the present time the plantations throughout the entire islands could easily employ 20,000 additional laborers in clearing land, planting cane, etc.”

“(T)he first sugar cane was planted twenty-two years ago, which was the time that Mr. Kennedy came to Hilo to erect the Waiākea mill and also to manage the property.”

“He has made a careful study of the subject of cane culture in all its branches, and in his dally operations displays a practical knowledge of the subject In hand.”

“The company has a large warehouse capable of holding 1600 tons, in which the sugar is temporarily stored, It being shipped every week direct from Hilo to the Mainland.” (Evening Bulletin, November 30, 1901)

As leases expired, they implemented the Waiākea ‘experiment,’ some homestead and houselots were created on Waiākea cane land

In addition, “some of the property under lease to the Waiākea Mill Company in the vicinity of Reed’s Bay was sublet to persons who wanted dwelling places or week-end homes near the sea.” (Thrum)

This seems to be part of the transition for Waiākea Mill company that “has been reduced from the status of a sugar producing and manufacturing company to that of only a sugar manufacturer.”

“‘In the year 1917, the labor force employed by the mill company averaged 1,030 men per day. This force has dwindled to 270 men per day at present, distributed in the following occupations”. (Maui News, April 18, 1922)

Anticipating the expiration of some major leases on the island of Hawaii in 1947, the land commissioner appointed a special commission to determine the size of tracts to be disposed of by public auction.

In his words, “The Land Office desires particularly to see that the lands formerly used by … plantations are used in a constructive way.” The two plantations referred to were Waiākea, located near the urban area of Hilo on the island of Hawaii, and Waimānalo, located in an area of O‘ahu that would eventually be incorporated into Honolulu’s spreading metropolitan complex.

“The availability of land such as this for urban development presented a unique opportunity and challenge to those responsible for making Hawaii’s public land policy. They could be reasonably certain that the phasing out of two plantation companies whose operations had become marginal for a variety of reasons would not seriously injure the Islands’ sugar industry.”

“At the same time, the freeing of potentially valuable areas for urban development provided the land commissioner with an opportunity to move decisively in making available substantial numbers of house lots at reasonable prices.” (LRB)

The 1947 session of the legislature provided the land department with a revolving fund of $500,000, to assist in the development, subdivision, and sale of various tracts of government land, including that of Waiākea Mill Co.

“The land office desires particularly to see that the lands formerly used by these two plantations are used in a constructive way.” (Annual Report of the Governor, Year Ended June 30, 1948)

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Waiakea Sugar Mill at Waiakea Pond-1890
Waiakea Sugar Mill at Waiakea Pond-1890
Waiakea fishpond from Kilauea Ave-PP-29-5-011
Waiakea fishpond from Kilauea Ave-PP-29-5-011
Loading_cane_the_old_way
Loading_cane_the_old_way
Flooding at Waiakea Mill Camp-PP-29-4-001-Feb_9,_1939
Flooding at Waiakea Mill Camp-PP-29-4-001-Feb_9,_1939
Waiakea River with fishing canoes and people gathered on shore-PP-29-4-014
Waiakea River with fishing canoes and people gathered on shore-PP-29-4-014
First sugarcane loader made at the Waiakea Sugar Mill in Hilo
First sugarcane loader made at the Waiakea Sugar Mill in Hilo
Wailoa Pond-former Waiakea Mill site in foreground
Wailoa Pond-former Waiakea Mill site in foreground
Hilo_and_Vicinity-Baldwin-Reg1561-1891-portion-noting_Waiakea_Mill
Hilo_and_Vicinity-Baldwin-Reg1561-1891-portion-noting_Waiakea_Mill
Waiakea Mill Bus Token
Waiakea Mill Bus Token
WaiakeaMillStockCertificate
WaiakeaMillStockCertificate

Filed Under: Economy, Place Names Tagged With: Waiakea Mill, Waiakea Pond, davies, Hawaii, Hilo, Waiakea, Theo H Davies, Wailoa River, Alexander Young

April 3, 2016 by Peter T Young 3 Comments

Canec

Between 1879 and 1948, Waiākea Mill Company conducted mill operations at Waiākea Pond. Bagasse – a by-product of sugarcane – became a secondary industry, first as a fuel for the mills’ boilers, then as the main ingredient for a wallboard product.

As commercial fuel oils became increasingly available in the late 1920s, the use of bagasse as a fuel declined. This byproduct of production was then creatively used to manufacture a wallboard product for construction.

In 1929, Hawaiian Cellulose Ltd, a subsidiary of the Waiākea Mill Company applied for a patent for the manufacture of it. (County of Hawai‘i)

On May 23, 1930, “The leading plantation agencies and a group of business men organise a $2,250,000 corporation for the manufacture of wallboard and other universally used bagasse fiber products. The name chosen was the Hawaiian Cane Products, Limited.” (The Friend, June 1930)

Later that year, the directors of the company “authorized the purchase of a one-hundred-ton daily capacity plant for the manufacture of insulating board from bagasse.” (The Friend, October, 1930) (It ended up costing $2.5-million.)

April 27, 1932, the company’s Hilo plant (at Waiākea, adjoining Wailoa Pond) was opened; the company emphasized “the overseas distribution for which the industry aims.” (The Friend, June 1, 1932) (By 1934, “five carloads were shipped … to Manchuria.” (Friend, July 1, 1934))

Canec was originally the brand name for pressed fiber board made by Hawaiian Cane Products, Ltd., but it has become commonly used to refer to all pressed board of this type.

It was formed into sheets similar in size to drywall, as well as other sizes for use as ceiling and wallboard. Canec was used for interior ceilings and walls in many residential and commercial structures throughout the state of Hawai‘i. (DOH)

Reportedly, Charles William Mason, a Scotsman who ended up in Olaʻa on the Island of Hawai‘i in 1919, was the inventor of Canec. Mason became the superintendent of Hawaiian Cane Products Company, Ltd., located in Hilo near the site of the Waiākea Mill Company. (Johnston)

The use of canec as a building material in Hawai‘i gradually expanded during the 1930s, but greatly accelerated after World War II when construction volume rapidly increased.

It was estimated that from the twelve plantations contributing bagasse to the canec plant, one million tons of bagasse would be available for the production of wallboard.

Hawaiian Cane Products was sold to the Flintkote Company in 1948. That year, the Hilo plant manufactured 120,000,000-square feet of canec panels; from 1945 to 1955; the majority of the housing in the Islands featured cane walls and/or ceilings. (HHF)

The original patent for canec wallboard called for the bagasse to be mixed with hydrated lime, caustic soda, soda ash and similar chemicals to digest fiberous portions of the trash. (Bernard)

It was treated with inorganic arsenic compounds to discourage mildew and insects. In addition, the wallboard was treated against termites with calcium arsenate and arsenic, and finally hydrosulfate was added to ‘set the size,’ inhibit the absorption of water and harden the board. (Bernard)

The canec plant discharged its waste through a sewer pipe that emptied into the water at the point where the pond flows into Wailoa River.

A NOAA report says, “An estimated 558-tons of arsenic compounds were released into the Hilo Bay estuary through this sewer line during the operational history of the plant.” (EH)

As was disclosed to the public in 1973, the canec plant had “discharged approximately 3.5-mgd of waste water into the Wailoa estuary for 29-years”.

This waste water included both toxic and lethal chemicals such as arsenic, hydrated line, hydrosulfate, ethyl silicate, hydrosulfate, calcium, arsenate and arsenic acid. (Bernard)

Arsenic concentrations in the sediments of Hilo Bay have been found to be as high as 6,370-ppm, approximately 34 times higher than anywhere else in the state (Department of Health.) (Hallacher)

Some suggest the canec plant was destroyed by the May 23, 1960 tsunami that devastated Hilo; actually, a fire destroyed the canec plant a month earlier (April 3, 1960.)

In 1971, the hotel complex known now as Waiākea Villas was built on the canec plant site (the adjacent Waiākea plant millpond was made part of Wailoa River State Park.)

“Although elevated in comparison to natural background, inorganic arsenic in canec material does not pose exposure or potential health concerns for building residents or workers, provided that the canec is in good condition and not rotting or ‘powdering away.’”

“No health effects caused by short time (acute) exposure to high levels of arsenic in canec, or to lower concentrations for a long time (chronic exposure) have been reported to HDOH.”

“However, daily exposure to very high levels of inorganic arsenic over many years can result in various health effects, including an increased risk of cancer. As a result, exposure to deteriorating canec should be minimized.” (Department of Health)

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Flintkote_Canec Division Plant at Waiakea-DOH
Flintkote_Canec Division Plant at Waiakea-DOH
Canec-DOH
Canec-DOH
Hilo_and_Vicinity-Baldwin-Reg1561-1891-portion-noting_Hawaiian Cellulose
Hilo_and_Vicinity-Baldwin-Reg1561-1891-portion-noting_Hawaiian Cellulose
Bagasse-DOH
Bagasse-DOH
Flintkote_Canec Division Plant - Waiakea-DOH
Flintkote_Canec Division Plant – Waiakea-DOH
Waiakea Villas-on former Canec Plant site
Waiakea Villas-on former Canec Plant site
Wailoa Pond-Waiakea Villas-on former Canec Plant site (R)
Wailoa Pond-Waiakea Villas-on former Canec Plant site (R)

Filed Under: Economy Tagged With: Canec, Waiakea Mill, Hawaiian Cane, Hawaii, Hilo, Waiakea, Sugar

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