“Many species of Agave, to which sisal belongs, are natives of Mexico; some furnish fiber; some yield soap; some pulque, and from others mescal is distilled. The common name of all is ‘maguey.’”
“So seldom are the flowers of the agaves seen in the temperate zone, that they have long been called ‘century plants.’” (CTAHR)
“Sisal hemp, or henequen, is the name given to the cleaned and dried fiber of the cultivated varieties of Agave rigida. This product doubtless owes its name (sisal) to its having been first exported through the port of Sisal, in Yucatan.”
“In 1893, the Hawaiian Commissioner of Agriculture and Forestry ordered 20,000 sisal plants from Reasoner Bros., of Oneca, Florida, which were carefully set out on a number of experimental plots.”
“A trial of sisal was made about that time on the worst soils of the Ewa Sugar Plantation. The indications of favorable results led to the formation of the Hawaiian Fiber Co., Ltd.” (For a while, portions of Ewa were known as ‘Sisal, Oahu.’)
“In consequence of the success of this enterprise, and the promising outlook, a large number of plantations have been started in various districts of the Islands.”
“Notable among these are the Knudsen plantation on Kauai, started in 1902 with 300,000 plants. Other smaller plantings have been made on Molokai, in Kona and Olaa on Hawaii, and on the Island of Maui.”
“The growing demand for sisal fiber is the result of the more general use of corn binders in the United States, and the steadily increasing use of grain binders throughout the world, resulting in greater demand for (sisal hemp) binder twine. In 1902 many twine mills were taxed to the utmost to supply the demand.” (CTAHR)
In Kona there were, apparently two sisal companies. A sisal plantation was planted in Keahuolu in the late-1890s, a mill was constructed nearby; sisal was used to make rope and other fibers.
Operating until 1924, the McWayne sisal tract included about 1,000-acres of sisal fields in Keahuolu and adjoining Kealakehe. (You can still see sisal plants, remnants of the sisal plantation, as you drive up Palani Road.)
“The McWayne sisal plantation has been developing very quietly for the last four years, and has just begun harvesting its first crop of fiber with a well-constructed plant similar to the one at Ewa, Oahu.”
“The first shipment of fiber has gone forward to the Coast, with every appearance of being as fine an article as that produced at Ewa, which means that it is equal to any thing in the world.”
“The company expects to transport the leaves to the mill by overhead trolley, the posts and cable being on the ground, but it Is not yet in working order. The transportation is now being done by wagons.”
“The company has approximately 1000 acres of growing sisal in an extremely healthy and flourishing condition and has good reason to expect a prosperous future.” (PCA, May 10, 1908)
“(A)s a general rule, [the yield] is 50 pounds from every 1,000 leaves. From the fifth to the seventh year, the average yield of good plants is 75 pounds per1,000 leaves.”
“With 650 plants to the acre, each yielding 33 leaves containing at the rate of 60 pounds of fiber to the thousand leaves, we would have a total yearly yield of 1,200 pounds, or a little over half a ton per acre.” (CTAHR)
Young Minoru Inaba (later, Kona Representative in the State legislature) notes, “I got the job at the sisal mill after I graduated from the eighth grade.”
“My father used to be the foreman at the sisal mill. So, I got a job there. I used to get up, 3 o’clock in the morning, get on a donkey from Holualoa, go all the way to Keopu, and go down the trail. You see, the sisal mill used to be on Palani Road.”
“It’s little below where the Liliuokalani Housing is. Used to take me three hours to get to the sisal mill every morning. I used to get up 3 o’clock in the morning – well, before 3 o’clock, and leave home at 3 o’clock. Get to the sisal mill at 6 o’clock, work there the whole day, then come back. So, I used to get home about 7 o’clock at night daily.”
“I had to haul in a wheelbarrow all the thrash that came out of the sisal. And haul it away from the mill, dump it on the ma kai side of the road. You couldn’t loaf on the job. Because if you’d loaf, it’d pile up, accumulates, and you’d have a hard time. So, it had to be continuously working. It was a pretty good-paying job … $2.50 … per day”.
“What they used to do was to thrash the sisal. You take the green leaves, and at the tip there’s always a spine, huh? So, they had to cut the tip off, and then, cut the leaf off – the sisal leaf. And then, they’d put it on a conveyor.”
“That leaf is really thick, you know, and much of it is moisture and thrash in there. So, this machine would thrash that leaf and leave only the fibers.”
“The thrash that used to come out of the leaves is what I used to haul away. After the liquid and thrash was cleaned out, it left only the fibers. This was what they made rope out of sisal.”
“They had to dry this out in the sun. After it was thoroughly dried – the fibers were dried – they’d bring it in, and they’d compress it into bales. They used to ship it to San Francisco. But the cost of bringing out the sisal from the field …. They used to pack it, and those things were heavy.”
“You know, to bring it out in a rocky terrain, they used to bring it out on the donkeys. Load ‘em up on the donkeys and bring ‘em out. This was the costly part of their operation, so finally, they had to give up.” (Minoru Inaba)
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